ENHANCING WELDING QUALITY THROUGH PREDICTIVE MODELLING — INSIGHTS FROM MACHINE LEARNING TECHNIQUES

  • 1Department of Mechanical Engineering, Vel Tech Rangarajan Dr, Sagunthala R&D Institute of Science and Technology, Avadi, IN
  • 2Department of Mechanical and Industrial Engineering, Manipal Institute of Technology, Manipal Academy of Higher Education, Manipal, IN
  • 3Department of Machining, Assembly and Engineering Metrology, Faculty of Mechanical Engineering, VSB-Technical University of Ostrava, Ostrava, CZ
  • 4Department of Biosciences, Saveetha School of Engineering. Saveetha Institute of Medical and Technical Sciences, Chennai, IN

Abstract

In this work, the application of various machine learning (ML) algorithms for predicting tensile strength based on welding parameters in AA2014-T6 aluminium alloy joints is studied. Six ML models namely linear regression, AdaBoost regression, random forest regression, support vector regression (SVR), multi-layer perceptron regression and gaussian process regression (GPR) are considered. The comprehensive analysis revealed that SVR exhibited superior generalization capabilities on unseen data, achieving an R² of 0.89 and a low RMSE of 15.64. In contrast, GPR, despite its high training accuracy, showed significant overfitting. This work highlights the potential of ML in optimizing welding parameters and highlights the importance of model selection and tuning to prevent overfitting and ensure reliable predictions.

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