MM Science Journal, October 2024

ANALYSIS OF THE EFFECT OF PRETREATMENT ON THE OVERALL DAMAGE OF THE COATING CREATED BY THE CATAPHORETIC COATING

P. FEJKO, J. DOBRANSKY, L. STRAKA, M. GOMBAR
Keywords: aluminum | surface treatment | cataphoretic coatings | quality of surface | degreasing solution

Aluminum and its alloys are essential in construction due to their lightweight nature and recyclability. To enhance durability, protection against corrosion is vital, with cataphoretic painting being particularly effective. This study evaluated the damage rate of cataphoresis coatings on AW 1050 H24 aluminum, focusing on the impact of different degreasing solutions. By analyzing temperature, concentrati (…)

RESEARCH ABOUT M300 MARAGING STEEL METALLIC POWDER FOR USE IN SLM 3D PRINTING

ABDESSELAM MECHALI, MAREK SADILEK, IVAN MRKVICA, JOSEF HLINKA, IBRAHIM JAHAN, MAREK PAGAC, PREETI GAUTAM, JAKUB MESICK, JIRI HAJNYS, JANA PETRU
Keywords: 3D printing | porosity | wettability morphology | SLM

A growing number of steel components are being fabricated by 3D metal printing. Using metallic powder as the material fed into the laser is selective laser melting (SLM), one of the most popular and precise techniques. The main focus of this article is the investigation that Renishaw conducted on the powder that was supplied. The powder is made using the gas atomization method, and the powder obtained f (…)

COMPARISON OF VIBRATIONAL TUMBLING AND ELECTROLYTIC POLISHING ON SURFACE ROUGHNESS PARAMETERS OF ADDITIVELY MANUFACTURED INCONEL 718 ALLOY

PREETI GAUTAM, AKASH NAG, JIRI HAJNYS, JAKUB MESICEK, ABDESSELAM MECHALI, ROMAN BLAHA, JANA PETRU
Keywords: additive manufacturing | selective laser melting | Inconel 718 | Vibrational tumbling | Electrolytic polishing | Contact angle measurements

This study delves into the comparative analysis of vibrational tumbling and electrolytic polishing, two distinct surface finishing techniques, on the surface roughness parameters of additively manufactured Inconel 718 alloy. Surface roughness significantly impacts the functionality of components, especially in aerospace and automotive applications where Inconel 718 superior mechanical properties are sou (…)

OPTIMAL OBSTACLE AVOIDANCE STRATEGY USING DEEP REINFORCEMENT LEARNING BASED ON STEREO CAMERA

CHI-HUNG NGUYEN , QUANG-ANH VU, KIM-KHOI PHUNG CONG, THAI-VIET DANG
Keywords: Deep reinforcement learning | Mobile robot | obstacle avoidance | YOLO-v8 model

Mobile robots (MRs) are exerting a significant influence in industrial as well as residential settings. Concurrently with the escalating advancement of technology, the incorporation of artificial intelligence algorithms into the obstacle evasion issue of MRs is gaining increasing attention. The paper utilizes Deep Reinforcement Learning (DRL) to a MR that is furnished with a camera. Images captured by a (…)

OPTIMIZATION HYBRID PATH PLANNING BASED ON A-STAR ALGORITHM COMBINING WITH DWA

THAI-VIET DANG
Keywords: A-star algorithm | Bezier curve | dynamic window approach (DWA) | obstacle avoidance | hybrid path planning

While dealing with dynamic scenarios, mobile robot (MR) path planning (PP) has proven to be extremely challenging. To overcome difficulties with grid-map representation, the paper proposes a hybrid path planning strategy. In a typical setting, an A-star algorithm first generates a global path planning (GPP). To ensure safe obstructive avoidance, the modified heuristic function is enhanced with a risk co (…)

ANALYSIS OF SCANNING AND 3D PRINTING ACCURACY OF AN ANCIENT ARCHAEOLOGICAL ARTIFACT: A CASE STUDY

JOANNA RENNWANZ, ONDREJ MIZERA , ARTURAS KILIKEVICIUS, JONAS MATIJOSIUS, TOMASZ RYBA, MIROSLAW RUCKI
Keywords: 3D printing | scanning | Repeatability

The paper presents results on accuracy assessment of scanning procedure and of subsequent 3D printing of the object copies. The investigated object was an archeological artifact made out of burnt constructional clay, found at the archaeological site No. 6 in Gasawa, Poland, assigned to the end of 2nd or of 3rd century C.E. The analysis enabled to determine the taxonomic marking, the type and species of (…)

THE INFLUENCE OF THE CUTTING PARAMETERS ON THE SURFACE ROUGHNESS AND VIBRATION SIGNAL IN THE TURNING PROCESS

D. MARINKOVIC, A. ANTIC, M. KNEZEV, C. MLADJENOVIC, A. ZIVKOVIC
Keywords: Vibrations signal | surface roughness | turning | Cutting parameters

The performance of the final part of the turning process, a topic of practical importance, heavily depends on the cutting parameters. Surface quality, a crucial product attribute in manufacturing, often tops consumer demands during machining due to its significant influence on product functionality. This paper assesses the correlation between the detected vibration signal, statistical parameters (Crest, (…)

EXPLORING THE IMPACT OF SALINE ENVIRONMENTS ON THE PROPERTIES OF EOS PA2200: A STUDY ON WEIGHT GAIN AND MECHANICAL CHARACTERISTICS

J. MESICEK, M. VACEK, Q.-P. MA, M. KREJSA, J. HAJNYS, V. KRIVY, M. PAGAC, J. PETRU
Keywords: Saline environment | EOS PA2200 | mechanical properties | Marine applications

This study investigates the influence of saline environments, including conditions arising in the vicinity of roads with winter maintenance by de-icing salts, and exposure in other specific environments affected by chloride ion deposition, on the material properties of EOS PA2200 (PA12). The research focuses on assessing weight gain and mechanical properties using tensile testing. The experimental findi (…)

EFFECT OF TECHNOLOGICAL PARAMETERS OF THE PULSATING WATER JET ON EROSION EFFECTIVITY ON A LINEAR TRAJECTORY

J. POLOPRUDSKY, D. KLICHOVA , G. STOLARIK, A. CHLUPOVA
Keywords: pulsating water jet | water cluster | droplet | erosion | standoff distance | impact distribution

The article focuses on easily adjustable technological parameters controlling the effectiveness of pulsating water jet (PWJ). The first technological parameter is standoff distance; this parameter controls water cluster development and should be set optimal according to process hydraulic parameters. The second parameter is feedrate, this parameter, when considering linear trajectory, controls the impact (…)

INVESTIGATION OF MECHANICAL AND TRIBOLOGICAL PROPERTIES OF ALUMINIUM HYBRID NANOCOMPOSITE PRODUCED BY NOVEL STIR-ULTRASONIC-SQUEEZE CASTING METHOD

UTKARSH PANDEY, JOYJEET GHOSE, BAPPA ACHERJEE, GAYATRI PAUL
Keywords: Aluminium | hybrid nanocomposites | wear | stir casting | ultrasonic casting | squeeze casting | COF

This work uses a novel stir-ultrasonic-squeeze casting technique to fabricate hybrid nanocomposites based on aluminium alloy 6061 (AA6061). Owing to its excellent strength, ability to withstand corrosion, and formability as a matrix material, AA6061 was chosen. The process involves adding boron carbide (B4C) & graphite and (Gr) nanoparticles (np) to the aluminium melt, followed by mechanical stirring, u (…)

DESIGN AND MANUFACTURE OF BENT AND VARIABLE SECTION TUBES MADE OF FRP COMPOSITE

PAUL BERE, CRISTIAN DUDESCU, MIHAI PARPARIT, CRISTIAN VILAU
Keywords: Fiber Reinforced Polymer | Carbon fiber | Bent tubular part | Numerical analyses | Manufacturing method

Manufacturing of bent composite tubes with variable cross-section is a challenge. The traditional process in composite materials uses retractable mandrels that in case of inflated or bent tubes cannot be applied. The tubular composite elements are often used in high performance bicycles, in the manufacturing of frames, handlebars, saddle pipe supports, etc. This paper presents research on the design of (…)

A HYBRID MEREC-TOPSIS APPROACH FOR THE IMPROVEMENT OF PHYSICAL VAPOUR DEPOSITED TITANIUM CARBO-NITRIDE COATING

RANJAN KUMAR GHADAI, KANAK KALITA, MUKUL GUPTA
Keywords: TiCN coating | MCDM | MEREC-TOPSIS | PVD | Sputtering

Titanium carbo-nitride (TiCN) comes under the metal nitride group which can provide a combined property of titanium carbide (TiC) and titanium nitride (TiN) coating. TiCN Coating possess an excellent mechanical and tribological, properties which leads its application in many industries particularly in the Automotive and aerospace industries. TiCN films can be very hard and strong based on the compositio (…)

ASSESSMENT OF GEOMETRIC DISTORTION OF CANTILEVERS PRINTED WITH DIFFERENT INTERNAL STRUCTURES AFTER DIFFERENT POST-PROCESSES

QUOC-PHU MA, MAREK SADILEK, PREETI GAUTAM, MARTIN JANOSKO, JAKUB MESICEK
Keywords: Selective Laser Melting (SLM) | Wire Electrical Discharge Machining (WEDM) | heat treatment | 316L

This study assesses the geometric distortion of cantilevers fabricated from stainless steel 316L with varying internal structures using Selective Laser Melting (SLM) technology. The cantilevers were printed under identical conditions and subsequently post-processed with Wire Electrical Discharge Machining (WEDM) and heat treatment. The geometric deviations were evaluated using a micrometer and a Coordin (…)

EFFECT OF TUMBLING ON THE M300 MARAGING STEEL PARTS MADE BY SELECTIVE LASER MELTING

ABDESSELAM MECHALI, JOSEF HLINKA, JAKUB MESICEK, JIRI HAJNYS, JAN ZELINKA, DOMINIK KRISAK, LINKA CEPOVA, ROMAN BLAHA, ROBERT CEP, JANA PETRU
Keywords: 3D printing | SLM | morphology | surface roughness | wettability | maraging steel | surface topography

Increasingly, the fabrication of steel components is being done via 3D metal printing. One of the most commonly utilized reliable and precise methods is called selective laser melting (SLM), and it involves the use of metallic powder as the material that is fed into the laser. One of the famous problems that SLM technicians face is the roughness of the printed parts. The goal of this paper is to study t (…)

MODIFICATION OF POWDER MATERIAL FOR 3D PRINTING USING DRY GRANULATION

PETER PECIAR, ROMAN FEKETE, MICHAELA PECIAROVA, PETER KRUCAY, JAKUB MESICEK, DOMINIK KRISAK, MARIAN PECIAR
Keywords: powder material | Flow Properties | Dry Granulation

Additive technologies currently represent progressive technologies, both in the field of manufacturing itself and in materials engineering, where the main source is powder material. Powder material as a source material is characterized by the mechanical, physical and flow properties of fine powders. Targeted modification of these properties represents a research challenge in this area with the aim of cr (…)

METROLOGICAL ANALYSIS OF THE IMPACT OF THE ARRANGEMENT OF MODELS ON THE 3D PRINTER PLATFORM ON THE DIMENSIONAL ACCURACY OF MODELS MANUFACTURED USING PHOTO-CURING TECHNOLOGY - PJM

T. KOZIOR, J. BOCHNIA, M. RUDNIK, P. SZCZYGIEL, W. SZOT
Keywords: 3D/4D printing | PJM | Metrology | MED610

The paper presents the results of metrological tests and measurements of dimensional accuracy of models manufactured using the photo-curing additive technology of POLYJET MATRIX - PJM. The material from which the samples were manufactured was a liquid polymer resin with the commercial name MED610, which is characterized by a high degree of biocompatibility, which increases the validity of the research i (…)

THREE-POINT BENDING OF ELEMENTS PRODUCED BY ADDITIVE TECHNOLOGY WITH A THIN-WALLED SPATIAL STRUCTURE

J. BOCHNIA, T. KOZIOR, S. BLASIAK
Keywords: Additive Technologies | thin-walled specimens | bending test | technological parameters

Additive technologies, also known as 3D printing technologies, are becoming more and more widely used in industrial conditions for the production of finished elements, especially for the production of parts that would be very difficult or even impossible to produce using existing technologies. Technologically difficult elements include parts with a thin-walled spatial structure. This work presents the r (…)

EFFECT OF BUILD POSITION ON SURFACE ROUGHNESS OF SLM PRINTED INCONEL 718

PREETI GAUTAM, JIRI HAJNYS, JAKUB MESICEK, AKASH NAG, QUOC-PHU MA, JANA PETRU
Keywords: additive manufacturing | Inconel 718 | SLM | surface roughness

The present work investigates the variation of the surface roughness due to the build position of specimens with respect to the inert gas flow direction and re-coater movement direction. Selective laser melting (SLM) method was used to study this effect using Inconel 718 as workpiece material. A total of 21 samples were placed equidistant from each other on the built plate to observe the effect of gas f (…)

AN IMPROVED COVERAGE PATH PLANNING FOR SERVICE ROBOTS BASED ON BACKTRACKING METHOD

TIEU-THANH LE, KIM-KHOI PHUNG CONG, THAI-VIET DANG
Keywords: A* algorithm | coverage path planning | backtracking method | service robots | tracking trajectory

Service robots are of paramount importance in both industrial and residential environments. Nevertheless, these robots frequently encounter obstacles in the form of perilous elements present in their surroundings, which may result in their malfunction and hinder their optimal performance. Hence, autonomous robot applications heavily rely on coverage path planning algorithms, which facilitate the executi (…)

AUTOMATIC PANEL QUALITY MONITORING SYSTEM USING VISION-BASED ABNORMAL OBJECT DETECTION

THAI-VIET DANG, NGOC-TAM BUI
Keywords: Abnormal object detection | background subtraction | convolutional neural networks (CNNs) | template matching | vision-based method

The rate of “Not Good” products due to the presence of abnormal objects during the quality control inspection of mobile phone’s panels is as high as 38 percent without supervision and 19 percent with naked eye’s inspection. To reduce the loss of small abnormal objects and improve the recognition rate of object detection of automatic panel quality monitoring, the paper proposes abnormal object recognitio (…)

HEAT TREATMENT FOR MICROSTRUCTURE STABILIZING OF BIOMEDICAL TI-6AL-4V ALLOY FABRICATED BY SELECTIVE LASER MELTING

MINH-THUYET NGUYEN, VAN-TRUNG TRINH
Keywords: SLMed Ti-6Al-4V | heat treatment | Microstructure Stabilizing

In this study, the microstructural evolution of the microstructure and phase transformation of the biomedical Ti-6Al-4V alloys fabricated by Selective Laser Melting (SLM) at various solution treatment temperatures was investigated in order to achieve the formation and stabilization of (α + β) lamella structure for the final products. Solution heat treatments were conducted at 850℃ for 2.5 hours; at 950℃ (…)

INTEGRATING BSC - DEA APPROACH AND ARTIFICIAL INTELLIGENCE IN INNOVATION MANAGEMENT

MICHAELA KOCISOVA, MILAN FILO, JAROSLAVA KADAROVA, ALZBETA SUHANYIOVA
Keywords: Innovation-focused management tools | Balanced Scorecard | data envelopment analysis | Artificial Intelligence

Innovation is a key factor for maintaining competitiveness in today's dynamic environment. Innovation-focused management tools, such as the Balanced Scorecard (BSC) and Data Envelopment Analysis (DEA), play a crucial role in this process. BSC provides a comprehensive overview of a company's performance through a balanced set of indicators focused on both financial and non-financial aspects. In contrast, (…)

AUTOMATIC MACHINE TOOL ALIGNMENT ON ITS FOUNDATION

LUKAS HAVLIK, LUKAS NOVOTNY, PAVEL SOUCEK
Keywords: Machine tool | smart feet | levelling element | levelling adjustment | repeatable placement | alignment process

This article deals with the issue of the automatic setting of machines on their base. The focus is on machines with a self-supporting frame, freestanding, on more than three supports. The alignment uses the previously presented method of precise and repeatable machine placement on the foundation. As a result, the machine has the necessary parameters in terms of its geometry, and at the same time a defin (…)

CALCULATION OF DYNAMIC CHARACTERISTICS OF A FACE GAS-BARRIER IMPULSE SEAL FOR PUMP AND COMPRESSOR SHAFTS

EDUARD KUZNETSOV, ANTON PANDA, VOLODYMYR NAHORNYI
Keywords: impulse seal | barrier gas | face gap | mass flow rate of gas | boundary element method | dynamic characteristics | linearization of oscillation equations

The article presents a combined mathematical model that allows us to determine and investigate the dynamic characteristics of the latest type of non-contact sealing for pump and compressor shafts, which eliminates leakage of pumped products, which are important from the point of view of safe operation. The proposed method is based on the laws of conservation of energy and conservation of matter. The mod (…)

PREDICTING THE SERVICE LIFE OF MECHANICAL SYSTEMS CONSIDERING THEIR BLOW-UP MODE OPERATION

ANTON PANDA, VOLODYMYR NAHORNYI
Keywords: Product vibration | service life | log-periodic component | blow-up mode

This article presents a novel approach to predicting the service life of mechanical systems. Forecasting is based on the assumption that the product's behavior under operating conditions should be considered as the system's behavior operating in a blow-up mode. According to this, the information signal recorded when monitoring the technical condition of a product must contain a periodic component. The m (…)